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TPE (Polyethylene Terephthalate) Injection Mould

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PET (Polyethylene Terephthalate) is a thermoplastic polymer from the polyester family. It's known for its strength, clarity, chemical resistance, and excellent recyclability. PET can be used in both amorphous (transparent) and semi-crystalline (opaque) forms, depending on how it's processed.


Key Properties of PET

PropertyDescription
TransparencyNaturally clear in amorphous form (used for bottles)
StrengthHigh tensile strength and impact resistance
Barrier PropertiesExcellent barrier against oxygen, CO₂, and moisture
Thermal StabilityGood for short-term heat exposure (up to ~120°C)
Chemical ResistanceResists water, alcohols, and many oils
Creep ResistanceHolds its shape under stress over time
Recyclability100% recyclable; often used in RPET (recycled PET)

⚙️ PET in Injection Molding

PET is commonly used in injection molding, especially for precision parts, containers, and packaging applications. It requires careful processing to maintain its properties.

Molding Characteristics:

  • Drying required (PET absorbs moisture — dry at 150–160°C for 4–6 hours)

  • Melt temperature: 250–280°C

  • Mold temperature: 80–120°C

  • Injection pressure: High, due to its relatively high viscosity

Important: If PET isn’t dried properly before molding, hydrolysis can degrade the polymer, causing reduced strength and surface quality.


Applications of PET

Packaging

  • Water and soda bottles

  • Food containers and trays

  • Blister packaging

Consumer Products

  • Cosmetic bottles

  • Microwaveable containers

  • Credit card laminates

Industrial Uses

  • Automotive under-hood parts (glass-filled PET)

  • Electrical components (PET has good insulation properties)

  • Strapping and films

Textiles (as Polyester)

  • PET is used to produce polyester fibers for clothing, upholstery, etc.


✅ Advantages of PET

  • Crystal-clear transparency (good for retail and packaging)

  • Strong and lightweight

  • Excellent gas and moisture barrier

  • Food-safe and approved for contact by FDA and EFSA

  • Fully recyclable — can be made into new bottles, textiles, etc.


❌ Limitations of PET

IssueDescription
Moisture-sensitiveMust be dried to avoid hydrolysis during molding
Not UV-stableDiscolors or degrades with prolonged sun exposure (can be stabilized)
Brittleness at low temperaturesMay crack if impact occurs below freezing
Not suitable for high heatDeforms above 120°C (use PBT or PPS for higher heat resistance)

♻️ PET and Sustainability

  • PET is one of the most recycled plastics worldwide.

  • Recycled PET (RPET) is used in:

    • Clothing (fleece, sportswear)

    • New bottles and containers

    • Carpet and textile fibers

Fun fact: Over 1.5 billion pounds of PET bottles and containers are recycled annually in the U.S. alone!


PET Variants

TypeDescription
Amorphous PET (APET)Clear and flexible; used in packaging
Crystalline PET (CPET)Opaque, heat-resistant; used in ready-meal trays
Glass-Filled PETEnhanced mechanical strength for industrial parts
Recycled PET (RPET)Post-consumer recycled form of PET, eco-friendly

Expert Tips for PET Injection Molding

  1. Dry thoroughly — even small moisture levels can cause degradation.

  2. Use hot molds — PET needs higher mold temperatures to achieve clarity and reduce internal stresses.

  3. Slow cooling — helps crystallization if needed for opaque, heat-resistant parts (like CPET).

  4. Avoid overheating — prolonged residence time in the barrel can degrade the polymer.


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