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Plastic Raised Floor Mould
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Plastic Raised Floor Mould Manufacturer

SWY MOULD has long been a leader in the production of plastic raised floor moulds, and plastic adjustable pedestal moulds, leveraging years of experience and a wealth of expertise in this specialized field. Our success is driven by a dedicated and cohesive team of designers, engineers, and marketing consultants, who collaboratively manage all our injection mould projects. This synergy is the key to our rapid project turnaround times and consistently high customer satisfaction.

What Is Plastic Raised Floor?

Plastic raised floors typically refer to two distinct applications:
1. Outdoor Applications---Plastic Adjustable Pedestals
*Purpose: creating level surfaces on uneven ground, such as terraces, gardens, or walkways.
*Components: plastic adjustable pedestals that support floor tiles or pavers.
*Benefits: easy installation, drainage, and adjustable height.

2. Industrial Applications---Raised Floor Panels
*Purpose: providing a durable, easily accessible floor for industrial settings.
*Components: interlocking plastic panels that create a raised platform.
*Benefits: chemical resistance, easy cleaning, and load-bearing capacity.
 
plastic raised floor
 
Key characteristics of plastic raised floors
*Lightweight: easier to install and transport compared to traditional materials.
*Durable: resistant to various environmental factors, depending on the specific type.
*Versatile: suitable for both indoor and outdoor use, depending on the application.  
*Cost-effective: often a more economical option than traditional materials.
*Low maintenance: requires minimal upkeep.
 
Main parts of plastic raised floor
✔ Spacer tabs
The head can be fitted with spacer tabs, to give the desired opening between tiles (for water drainage and ventilation).
✔ Head
The head of the support is screwed directly on to the base,or on to the extender. Diameter of 150 mm can be fitted with various components to Support differing surfaces.
✔ Fix collar
Fix and lock the screws after adjustment, ensure pedestals are secured at desired heights and are easily removed when not required.
✔ Base
The base can be simply positioned or fixed to any substrate.
✔ Shim
For use with marble, stone slabs, granite pavers, etc. for: added anti-slip performance; shock and sound absorption; compensation for stone thickness variation.
E✔ xtender
Extend and add height of adjustable pedestal with diameter120mm.
✔ Adjustment ring
Diameter115 mm; screw pitch reversed; adjust height of pedestals.
✔ Base slope corrector
Compensate slope from 0%-5% Assembled on bottom of pedestals Can be choose to use it or not for different installation condition.
 
If you have other shapes and sizes of samples, please send us samples by delivery, so that we can customize mould for you.
Email: shine@swymould.com
WhatsApp: +86 15757668880

Understanding Your Needs First

Before providing a mould quotation, it is essential to confirm several key details to ensure accurate pricing, feasibility, and customer satisfaction.

Product Information
✔ 3D drawing & 2D drawing (if available)
Format: STEP, IGES, X_T, DWG, or STL
Confirm dimensions, thickness, and detailed features.
✔ Product size & weight
Check if dimensions are within moulding capacity.
Verify part weight for injection machine compatibility.
✔ Material selection
Plastic type: PP, PE, ABS, PC, PS, etc.
Any special requirements: food-grade, UV-resistant, flame-retardant, etc.raised floor5
✔ Product structure details
Undercuts, threads, ribs, or inserts?
Stackability & nesting requirements (for storage boxes & baskets).
✔ Surface finish & texture
Polishing, matte, high-gloss, or special textures?
Need for engraving or logo marking
 
Mould Specifications
✔ Mould steel type
Options: P20, 718H, H13, S136, NAK80, etc.
Steel selection affects mould lifespan and cost.
✔ Mould life expectancy
Short-run: 100,000–300,000 shots (P20, 718H).
High-volume: 500,000–1,000,000+ shots (H13, S136).
✔ Number of cavities
Single cavity (low production, high precision).
Multi-cavity (mass production, lower cost per part).
✔ Hot runner or cold runner
Hot runner: less waste, better for high production.
Cold runner: more material waste but lower initial cost.
✔ Gate type & location
Common types: pin-point gate, edge gate, submarine gate.
Position affects part appearance and strength.
✔ Ejection system
Ejector pins, stripper plate, air ejection, or hydraulic ejection?
✔ Cooling system design
Optimized cooling channels reduce cycle time.
✔ Mould size & weight
Must match the customer’s injection machine specifications.
 
Injection Moulding Machine Compatibilityraised floor2
✔ Customer’s injection machine tonnage
Confirm the clamping force requirement.
Ensure mould fits within max platen size.
✔ Injection pressure & shot volume
Must match part weight and material shrinkage rate.
✔ Special requirements
If a robotic arm is needed for automatic production.
If the machine supports hot runner control systems.

Production & Delivery Requirements
✔ Mould lead time
Standard lead time: 30–60 days depending on complexity.
✔ Trial & sample testing
Confirm if the customer wants T1 samples before shipment.
Any modifications needed after trial?
✔ Packing & shipping
Wooden case packing with anti-rust treatment?
Shipping terms: FOB, CIF, DDU, or EXW?

Customer Budget & Payment Terms
✔ Customer’s budget expectation
Helps in choosing steel type and mould complexity.
✔ Payment terms
Standard: 40% deposit, 30% after T1, 30% before shipment.
Flexible options: Negotiable for long-term customers.

Advantages Of Making Injection Mould With SWY MOULD

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Expertise & Experience</span></span></span></strong></span></h2>

    SWY MOULD has in-depth knowledge of mould design, manufacturing, and injection moulding processes. This expertise ensures optimal product quality and efficiency.

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Cost-Effective Production</span></span></span></strong></span></h2>

    SWY MOULD offers competitive pricing due to economies of scale, specialized equipment, and efficient production processes.

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Time Efficiency</span></span></span></strong></span></h2>

    Experienced SWY MOULD can streamline the production process, reducing lead times and getting your product to market faster.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Quality Assurance</span></strong></span></span></span></h2>

    Reputable SWY MOULD have robust quality control systems in place to maintain product consistency and reliability.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Customization</span></strong></span></span></span></h2>

    Injection moulding is highly customizable, allowing for precise product specifications to meet your exact requirements.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Supply Chain Management</span></strong></span></span></span></h2>

    SWY MOULD handles material sourcing and logistics if you need, simplifying your supply chain. Also we can mass production and send you final products.

  • SWY MOULD has in-depth knowledge of mould design, manufacturing, and injection moulding processes. This expertise ensures optimal product quality and efficiency.

  • SWY MOULD offers competitive pricing due to economies of scale, specialized equipment, and efficient production processes.

  • Experienced SWY MOULD can streamline the production process, reducing lead times and getting your product to market faster.

  • Reputable SWY MOULD have robust quality control systems in place to maintain product consistency and reliability.

  • Injection moulding is highly customizable, allowing for precise product specifications to meet your exact requirements.

  • SWY MOULD handles material sourcing and logistics if you need, simplifying your supply chain. Also we can mass production and send you final products.

How To Maintain Injection Mould?

Proper injection mould maintenance is crucial to extending its lifespan, ensuring consistent product quality, and preventing defects during mass production.

Daily maintenance (during production)
Regular daily checks prevent unexpected downtime and ensure smooth operation.
✔ Inspect & clean the mould surface
Wipe the mould cavity and core with a clean cloth to remove dust, plastic residue, and oil.
Use a mild cleaning agent or mould cleaner for stubborn buildup.
✔ Check the ejection system
Ensure ejector pins and lifters move smoothly and are free from wear.
Apply lubrication to ejector pins to prevent sticking or friction damage.
✔ Monitor cooling channels & vents
Inspect water lines for blockages to ensure efficient cooling.
Check for moisture buildup or rust formation in cooling channels.
✔ Apply anti-rust protection (during idle time)
If the mold won’t be used immediately, spray anti-rust oil or mold preservative to protect against corrosion.

Weekly Maintenance
Every week, perform deeper maintenance to check for hidden issues.
✔ Tighten loose bolts & fasteners
Check clamps, guide pins, and bushings to ensure everything is secure.raised floor8
Re-tighten loose screws or bolts to prevent misalignment.
✔ Inspect venting system
Clean mould vents to avoid burn marks or trapped gases affecting product quality.
Remove any carbon buildup caused by overheating.
✔ Lubricate moving parts
Apply grease to moving components such as sliders, ejector pins, and guide rails to prevent wear and reduce friction.

Monthly Maintenance
Once a month, conduct preventive maintenance to detect and fix early-stage damage.
✔ Check for wear & tear
Examine mould parting lines for signs of wear that might cause flashing (excess plastic on product edges).
Look for scratches or dents in the mold cavity that could affect the final product.
✔ Test cooling system efficiency
Flush cooling lines with anti-rust solutions or descaling agents to prevent blockages.
Ensure even cooling to prevent warping or inconsistent part quality.
✔ Polish the mold cavity (if needed)
Use fine sandpaper or a polishing compound to remove minor scratches and residue buildup.
Avoid aggressive polishing, which can change part dimensions.

Long-term Maintenace (every 6 months to 1 year)
For high-volume production moulds, schedule a full inspection and restoration every 6-12 months.
✔ Disassemble & deep clean
Take apart ejector pins, slides, and cooling lines for thorough cleaning.
Remove hardened plastic, debris, or rust buildup inside cavities and cooling channels.
✔ Check for cracks or damage
Use a microscope or dye penetrant test to detect small cracks or fatigue marks in the mold steel.
Repair damaged areas before they worsen.
✔ Replace worn-out components
Inspect and replace springs, ejector pins, and guide bushings if they show excessive wear.
Ensure hot runner nozzles (if applicable) are not clogged or leaking.
✔ Apply a protective coating (if storing for long periods)
Coat the mold with anti-rust oil or silicone-based protectant before storing it.
Store in a dry, temperature-controlled environment to prevent moisture damage.

Common FAQ From SWY MOULD Customers

  • Q2: How to go to your factory?

    A2: From Shanghai-3 hours by train; from Guangzhou-2 hours by aeroplane; from Wenzhou-1 hour by train; from Ningbo-1 hour by train; from Hangzhou-2 hours by train; our factory to Luqiao airport is around 1 hour, to Taizhou Xi train station is around 20 minutes, and to Taizhou train station is around 40 minutes.
    You can send the information about the flight or train to us, we can arrange to pick you up. We can book a nice hotel at a reasonable price for you first if you need. Welcome to contact us, and we will offer you the most thoughtful arrangements.

  • Q3: How long is your delivery time?

    A3: Our typical delivery time for injection molds is 35-55 business days. However, we understand the importance of timely delivery and strive to expedite the process whenever possible without compromising quality. Factors such as mold complexity and order volume can influence the final timeline. We'll provide you with a specific delivery estimate once we have a complete understanding of your project requirements.

  • Q4: How about your after-sale service?

    A4: We offer a 3-year warranty on our molds, excluding damages caused by human error or accidents. Beyond the warranty, we are committed to providing ongoing support. Our team aims to respond to customer inquiries within 24 hours. In addition to supplying wear parts, we offer technical assistance and guidance to maximize mold lifespan. We value customer feedback and continuously strive to improve our services.

  • Q5: I have an idea for a new product, but I don't know if it can be manufactured, can you help?

    A5: Absolutely! We can help you bring your product idea to life. Our process begins with a thorough understanding of your concept. We'll work closely with you to refine your idea and create detailed product specifications.
    Next, we can create 3D prototypes or functional prototypes to visualize and test your product. Based on the prototype's performance, we'll conduct a Design for Manufacturing (DFM) analysis to identify potential challenges and optimize the design for efficient production.
    If your product is suitable for injection molding, we can create detailed mold designs and produce high-quality plastic parts. We also offer mold flow analysis to ensure optimal part quality and prevent defects.
    Our goal is to provide a seamless transition from concept to production, minimizing risks and maximizing your product's success.

  • Q6: Can you help us ship the plastic mould?

    A6: Yes, with honour. We offer comprehensive shipping services to ensure your mold arrives safely and on time. We have established partnerships with reliable shipping companies to provide competitive rates for air freight, ocean freight, and courier services.
    To safeguard your investment, we offer shipping insurance as an optional service. Our team can also handle the preparation of necessary shipping documents, including commercial invoices, packing lists, and certificates of origin. For added convenience, we can assist with customs clearance procedures at your end, if required.
    We have a proven track record of successfully exporting molds to customers worldwide, and we're committed to making the shipping process as smooth as possible for you.

USING SCIENTIFIC MOULD-MAKING TECHNIQUE TO PROVIDE YOU WELL MOULD.
 

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